Multi-Tasking Machines

INTEGREX i NEO

Multi-tasking machine achieving high-efficiency and high-accuracy machining through the consolidation of production processes
  • Compact design milling spindle with minimum interference and a variety of spindle specifications available
  • Machining area and Y-axis stroke to expand applicable workpieces size and shape
  • Equipped with a high-accuracy built-in motor turning spindle
  • A second spindle and lower turret specification is available for process integration
  • Front tool magazine equipped for optimal tool setup for a wide variety of workpieces, and optional rear tool magazine suited for integration with automated systems

Machine construction that achieves high-accuracy and high-productivity

Based on structural analysis, the best machine structure combines turning and machining centers to achieve stable, high-accuracy machining over the long term. High positioning and machining accuracy are achieved over the entire Y-axis stroke.

Compact milling spindle and large machining area with minimal interference

  • 1: |430 mm
  • 2: |Y-axis 210 mm (i-100 NEO, i-200 NEO series)
    Y-axis 300 mm (i-250 NEO, i-350 NEO, i-450 NEO series)
  • 3: |X-axis 535 mm (i-100 NEO, i-200 NEO series)
    X-axis 695 mm (i-250 NEO, i-350 NEO, i-450 NEO series)

Milling spindle

Equipped with an ATC-compatible milling spindle featuring a wide motion range. The 12000 min-1 spindle can perform high-efficiency machining of steel and castings. Optional 20000 min-1 spindle is designed for high-speed machining of aluminum and small diameter machining. A wide variety of spindle specifications meet production requirements.

12000 min-1 [Standard]12 kW (16 HP) (40% ED)i-100 NEO series
18.5 kW (25 HP) (40% ED)i-200 NEO series
24 kW (32 HP) (40% ED)i-250 NEO, i-350 NEO, i-450 NEO series
12000 min-1 [Option]24 kW (32 HP) (40% ED)i-100 NEO, i-200 NEO series
20000 min-1 [Option]24 kW (32 HP) (40% ED)i-100 NEO, i-200 NEO, i-250 NEO, i-350 NEO, i-450 NEO series

Stable high-accuracy machining

Ai Thermal Shield

Based on spindle speed and temperature of the machine, Ai Thermal Shield suppresses changes in the cutting edge position. Stabilizes continuous machining accuracy through meticulous machine control that takes into account temperature changes, machine position, coolant ON/OFF, and other factors. Furthermore, by accumulating and learning about the data from subsequent measurements, thermal displacement compensation can be optimized for each machining environment to stabilize machining accuracy.

Heat displacement control

  • Spindle temperature control
    Temperature-controlled cooling oil is circulated around the spindle bearings and headstock.
    It suppresses the thermal displacement of the spindle to prevent lower machining accuracy.
  • X-, Y-, Z-axis ball screw core cooling (Standard Specification)
    Temperature-controlled cooling oil circulates through the ball screw cores to reduce heat and thermal effects from the servo motor.

Tool magazine

Front tool magazine

The front-mounted tool magazine enables tool changes from the front of the machine, minimizing operator movement and helping to reduce setup time. It is well suited for applications that require frequent tool changes, such as high-mix, low-volume production. It features a foldable temporary storage table at the lower front of the magazine, providing a place to set down tools brought in during the exchange process. Additionally, tool attachment and detachment can be performed easily and safely with a button, reducing the risk of excessive force and tool drops. Tool shank types can be selected from the standard specification HSK-A63(T63) as well as optional CAPTO C6 and KM4X63.

 

Rear tool magazine (Option)

The tool magazine is located at the rear of the machine, eliminating any protrusion at the front of the machine and providing a larger working space. This configuration is well suited for integration with automated systems.

CNC system

Innovative MAZATROL CNC system for higher productivity

MAZATROL SmoothAi provides unsurpassed productivity through an even faster and higher precision control, while elevating your production with AI and digital twin technology and advanced automation capabilities.

SOLID MAZATROL (Automatic programming)

MAZATROL programs are automatically generated from 3D CAD data. AI learns machining know-how from previously generated programs, automatically calculates the machining process, and generates the optimal program.

Required time for programming: 2.5 minutes

CUTTING ADVISOR

Machining simulation and visualization of the machining process based on the accumulated machining results helps optimize cutting conditions.

Chuck size: 6-inch

INTEGREX i-100 NEO
Chuck size6″
Max. machining diameterΦ600 mm
Max. machining length590 mm
Y-axis travel210 mm
Machine Specifications
  • Second Spindle
INTEGREX i-100S NEO
Chuck size6″
Max. machining diameterΦ600 mm
Max. machining length850 mm
Y-axis travel210 mm
Machine Specifications
  • Second Spindle
  • Lower Turret
INTEGREX i-100ST NEO
Chuck size6″
Max. machining diameterΦ600 mm
Max. machining length850 mm
Y-axis travel210 mm
Machine Specifications

Chuck size: 8-inch

INTEGREX i-200 NEO
Chuck size8″
Max. machining diameterΦ600 mm
Max. machining length590 mm
Y-axis travel210 mm
Machine Specifications
  • Second Spindle
INTEGREX i-200S NEO
Chuck size8″
Max. machining diameterΦ600 mm
Max. machining length850 mm
Y-axis travel210 mm
Machine Specifications
  • Second Spindle
  • Lower Turret
INTEGREX i-200ST NEO
Chuck size8″
Max. machining diameterΦ600 mm
Max. machining length850 mm
Y-axis travel210 mm
Machine Specifications
INTEGREX i-250 NEO
Chuck size8″
Max. machining diameterΦ670 mm
Max. machining length1011 mm / 1519 mm
Y-axis travel300 mm
Machine Specifications
  • Second Spindle
INTEGREX i-250S NEO
Chuck size8″
Max. machining diameterΦ670 mm
Max. machining length1011 mm / 1519 mm
Y-axis travel300 mm
Machine Specifications
  • Second Spindle
  • Lower Turret
INTEGREX i-250ST NEO
Chuck size8″
Max. machining diameterΦ670 mm
Max. machining length1519 mm
Y-axis travel300 mm
Machine Specifications

Chuck size: 10-inch

INTEGREX i-350 NEO
Chuck size10″
Max. machining diameterΦ670 mm
Max. machining length1011 mm / 1519 mm / 2500 mm
Y-axis travel300 mm
Machine Specifications
  • Second Spindle
INTEGREX i-350S NEO
Chuck size10″
Max. machining diameterΦ670 mm
Max. machining length1519 mm / 2500 mm
Y-axis travel300 mm
Machine Specifications
  • Second Spindle
  • Lower Turret
INTEGREX i-350ST NEO
Chuck size10″
Max. machining diameterΦ670 mm
Max. machining length1519 mm
Y-axis travel300 mm
Machine Specifications

Chuck size: 12-inch

INTEGREX i-450 NEO
Chuck size12"
Max. machining diameterΦ670 mm
Max. machining length1011 mm / 1519 mm / 2500 mm
Y-axis travel300 mm
Machine Specifications
  • Second Spindle
INTEGREX i-450S NEO
Chuck size12"
Max. machining diameterΦ670 mm
Max. machining length1519 mm / 2500 mm
Y-axis travel300 mm
Machine Specifications
  • Second Spindle
  • Lower Turret
INTEGREX i-450ST NEO
Chuck size12"
Max. machining diameterΦ670 mm
Max. machining length1519 mm
Y-axis travel300 mm
Machine Specifications