| Pallet size | 15.75" × 15.75" |
| Tool shank | BIG-PLUS No.40 |
| Max. spindle speed | 12000 min-1 (rpm) |
| Max. workpiece size | Φ24.8" × 35.43" |
Horizontal Machining Center
HCN NEO
High-speed, high-precision horizontal machining center that achieves both high productivity and reduced environmental impact
- A wide range of spindle variations that allow machining under optimal cutting condition
- Reduced non-operating time and improved productivity with NC rotary table (standard equipment)
- Long-term, high precision machining made possible by high rigidity structure and state-of-the-art compensation technology
- Wide variety of automation systems are available
- Improved environmental performance with energy-saving equipment
Pallet size
Largest X, Y, and Z-axis stroke and workpiece size in its class
HCN-4000 NEO
| Pallet Dimension | 15.75" × 15.75" |
| X-axis / Y-axis / Z-axis stroke | 22.05" / 25.2" / 25.2" |
HCN-5000 NEO
| Pallet Dimension | 19.69" × 19.69" |
| X-axis / Y-axis / Z-axis stroke | 28.74" / 28.74" / 31.5" |
HCN-6800 NEO
| Pallet Dimension | 24.8" × 24.8" |
| X-axis / Y-axis / Z-axis stroke | 41.34" / 35.43" / 38.58" |
HCN-8800 NEO
| Pallet dimensions | 31.5" × 31.5" |
| X-axis / Y-axis / Z-axis stroke | 55.1" / 47.2" / 52.2" |
Spindle specifications to meet a wide variety of machining requirements
The high-rigidity spindle can perform heavy-duty machining of challenging materials and steel, and high-speed machining of non-ferrous materials such as aluminum.
High-speed and high-torque specifications are optionally available.
HCN-4000 NEO / HCN-5000 NEO Tool shank: BI-PLUS No.40
Standard specification: 12000 rpm
Spindle output
18.5 kW (25 HP) [40％ ED]
15 kW (20 HP) [Cont. rating]
Max. torque: 81.9 N・m [40% ED]
High torque specification 15000 rpm (Option)
Spindle output
46 kW (62 HP) [40％ ED]
37 kW (50 HP) [Cont. rating]
Max. torque: 200 N・m [40% ED]
High speed 18000 rpm (Option)
Spindle output
35 kW (47 HP) [40％ ED]
26 kW (35 HP) [Cont. rating]
Max. torque: 84 N・m [40% ED]
High speed, high output 20000 rpm (Option)
Spindle output
42 kW (56 HP) [40％ ED]
26 kW (35 HP) [Cont. rating]
Max. torque: 161 N・m [40% ED]
Ultra-high speed 25000 rpm (Option)
Spindle output
23 kW (31 HP)[40％ ED]
15 kW (20 HP) [Cont. rating]
Max. torque: 22 N・m [40% ED]
HCN-6800 NEO / HCN-8800 NEO Tool shank: CAT No.50
Standard 10000 rpm
Spindle output
AC 45 kW (60 HP) [40% ED]
AC 37 kW (50 HP) [Cont. rating]
Spindle torque: 350 N・m (35.68 kgf・m) [40% ED]
High torque 8000 rpm (Option)
Spindle output
AC 55 kW (73 HP) [25% ED]
AC 45 kW (60 HP) [Cont. rating]
Max. torque: 1413 N・m (144 kgf・m) [10% ED]
High speed 16000 rpm (Option)
Spindle output
AC 37 kW (50 HP) [40% ED]
AC 30 kW (40 HP) [Cont. rating]
Spindle torque: 221 N・m (22.53 kgf・m) [40% ED]
High-rigidity machine construction for stable machining performance
High-rigidity bed
The high-rigidity X-, Z-axis roller guide ensures stability during X- and Z-axis travel.
X-axis slanted design
The mounting surfaces of the X-axis linear guide rails are at different heights to ensure high rigidity and lower total weight. High-speed, high-precision positioning is achieved by driving close to the center of gravity.
Linear roller guides utilized on all axes
The HCN series uses linear roller guides on the X-, Y- and Z-axis for high accuracy and heavy-duty machining.
Rapid traverse rate, maximum feedrate 2362 IPM (X, Y, Z axis)
Cone coupling
The pallet and table are clamped by cone couplings to ensure high rigidity and high repeatable positioning accuracy when changing pallets.
High positioning accuracy
3 times better than ISO standard
Mazak precision results (ISO)*
*The inspection is conducted according to ISO 230 and ISO 10791 on a recommended foundation with room temperature controlled to 22°C±1°C after the machine has reached operating temperature. Sample results for reference only.
| HCN-4000 NEO HCN-5000 NEO | X-axis | Y-axis | Z-axis |
|---|---|---|---|
| Bidirectional positioning accuracy | 9 μm | 9 μm | 9 μm |
| Unidirectional positioning repeatability | 3 μm | 3 μm | 3 μm |
| HCN-6800 NEO | X-axis | Y-axis | Z-axis |
|---|---|---|---|
| Bidirectional positioning accuracy | 11 μm | 11 μm | 11 μm |
| Bidirectional positioning repeatability | 6 μm | 6 μm | 6 μm |
| HCN-8800 NEO | X-axis | Y-axis | Z-axis |
|---|---|---|---|
| Bidirectional positioning accuracy | 14 μm | 11 μm | 14 μm |
| Bidirectional positioning repeatability | 7 μm | 6 μm | 7 μm |
Automated system best suited for multi-product processing
PALLETECH SYSTEM (Option)
The modular design of the PALLETECH conveniently allows more machines and increased pallet storage capacity to be added to the system after the initial installation in response to changing production requirements. The pallet stocker is available with one, two and three levels for large pallet storage capacity with small floor space requirements.
* The HCN-8800 NEO is compatible with one- and two-level types.
| Minimum | Maximum | ||
|---|---|---|---|
| Machine(s) | 1 | 15 | |
| Number of pallets | 1 level | 6 | 240 |
| 2 levels | 12 | 240 | |
| 3 levels | 18 | 240 | |
| Loading station(s) | 1 | 8 | |
| Loading robot | 1 | 1 | |
Software for automatic operation and management of PALLETECH
PMC NEO
- Simulations based on actual machine data allow for quick and easy optimization of system operation plans.
- It assists with the setup of tools and materials required for system operation.
- Remote operation monitoring is available from an office PC, tablet, or smartphone.
Pallet Changer
For higher productivity, set up the next workpiece during machining of the current workpiece.
6-pallet changer (Option)
Set up multiple workpieces for automatic operation over extended periods of time.
MPP (MULTI PALLET POOL) (Option)
- * |Compatible with HCN-4000 NEO and HCN-5000 NEO
Maximum of 16 pallets can be stored in the pallet stocker. It will help automating the process with minimal space.
Hydraulic fixtures for higher productivity
Hydraulic power supply A(supply from machine top) (Option)
Hydraulic hoses supply hydraulic power from the top part of the pallet changer to fixtures mounted on each pallet.
Maximum of 12 ports can be arranged. High-power hydraulic supply with 3046 PSI is available.
Hydraulic power supply B(supply through pallet) (Option)
A leak-free coupling system supplies hydraulic power to the supply port on the bottom of the pallet. Unlike hydraulic power supply from machine top, this system requires no hydraulic hose or hydraulic rotary coupling. This minimizes interference for easy fixture design and workpiece machining. High-power hydraulic supply with 3046 PSI is available.
Loading station: Maximum of 8 ports
Inside machine: Maximum of 4 ports
Robot System (Option)
Interface for connecting an external robot for workpiece loading / unloading to / from automatic hydraulic fixtures is optionally available.
• Field network available
Improved environmental performance with energy-saving equipment
Energy Saver
Energy consumption and the regenerative power produced through the energy saving equipment can be viewed visually on the CNC system to stimulate awareness of energy conservation. In addition, the system can control coolant and other equipment based on the cutting amount to reduce power consumption.
* An optional Smooth coolant system is required for the control of coolant and other equipment.
Environmentally friendly Smooth coolant system (Option)
Optimal control of coolant discharge amount
Energy saver automatically determines the optimal coolant discharge for energy-saving machining. Processing with reduced power consumption is possible at all times.
Energy-saving coolant system with sludge removal performance
No need to frequently clean the tank
The coolant tank has a coolant jet that makes a vortex in the center so that small machined chips will not settle in the tank. This feature makes it possible to keep the coolant tank clean and extend the service life of the coolant. Ease of maintenance is also ensured. The frequency of coolant changes is reduced as well as CO₂ emissions at coolant disposal.
Smooth coolant system installation results
- The conventional coolant tank
- Smooth Coolant System
