Laser Processing Machines
Automation Solutions
MAZAK LASER FA SYSTEM
Fully automated process from material supply to laser processing, tapping, and sorting
Automation system flow
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Compact Sheet Changer
A sheet changer that allows for free combination of product and material shelves. The number of shelves can be selected from 4 to 10, allowing for flexibility in response to your plant environment and production conditions.
| Supported models | OPTIPLEX 3015 HP / OPTIPLEX 4220 HP / OPTIPLEX 3015 NEO / OPTIPLEX 4220 NEO |
| Pallet maximum loading weight | 3000 kg / 5000 kg (3015 / 4220) |
| Transportable material thickness | 0.8 mm - 25.0 mm / 0.8 mm - 32.0 mm (3015 / 4220) |
| Maximum loading height | 190 mm (including skids) |
Tapping Cell
Helical tapping allows for large diameter tapping up to M24, as well as milling such as spot facing. A wide variety of tapping processes are available with an automatic tool changer (ATC). By performing these processes outside the laser processing area, high productivity can be achieved without stopping laser processing.
| Supported models | OPTIPLEX 3015 HP / OPTIPLEX 3015 NEO |
| Max speed | 3000 min-1 |
| Number of magazines | 24 |
| Processing type | Tapping (through), tapping (stop), drilling, helical cutting, spot facing, chamfering |
| Maximum tap size | M24 × 3.0 |
| Target material | Mild steel, stainless steel, aluminum |
Automatic Sorting Cell
The magnets and suction cups attached to the hand are automatically positioned based on the nesting data and the product's center of gravity position information. This enables automatic sorting without teaching.
| Supported models | OPTIPLEX 3015 HP / OPTIPLEX 3015 NEO |
| Maximum workpiece size | 3050 mm × 1525 mm |
| Minimum workpiece size | Φ40 mm |
| Transportable material thickness | 1.0 mm - 32.0 mm |
| Maximum loading weight | 240 kg* |
| Maximum loading height | 260 mm |
* Including a robot hand
EXTENSIBLE MANUFACTURING CELL
Flexible Mazak Laser FMS
Worksheets stored in the material stocker are loaded onto the machine sheet by loader and the cut sheets are unloaded automatically according to the schedule. Since the loader and unloader are on the same line, it is possible to expand the number of machines or shelves according to your requirement.
- Even after installing a standalone system, it is possible to expand to CELL or flexible manufacturing system. It can be extended to a maximum of 4 machines.
- The system features a high degree of flexibility for expansion, such as adding shelves and management controllers, and connecting to stockers.
COMPACT MANUFACTURING CELL 3015
Pallet exchange type laser automation
Worksheets both before and after processing are on pallets and stored in the stocker. The number of micro-joints can be minimized in medium to thick worksheets.
