Multi-Tasking Machines

INTEGREX e-RAMTEC

Simultaneous 5-axis vertical multi-tasking machines with Ram spindle

Long X-axis and Y-axis strokes for high-accuracy machining of large parts
Ram spindle for deep inner diameter boring and milling
High-efficiency machining is achieved with MAZATROL SmoothAi

High-accuracy machining with double column structure

Double column structure suitable for top face machining of large parts

By taking advantage of the double column structure and the long X-axis stroke beyond the milling spindle, top face milling can be performed with only linear X- and Y-axis positioning, resulting in stable machining accuracy and higher productivity.

X-axis stroke

Ram spindle mounted on 5-axis controlled vertical multi-tasking machines

Ram spindle

Mounted alongside the milling spindle, the ram spindle provides 900 mm of vertical travel, enabling turning and milling of deep internal features on large workpieces. This expanded machining capability allows greater process integration.

Automatic ram spindle tool changer

A dedicated tool magazine is mounted to hold 40 turning and milling tools. The automatic ram spindle tool changer enables a wide variety of machining and automatic changes to spare tools during long-term machining.

Milling spindle

Built-in motor milling spindle is both compact and high power. In addition to the 10,000 min^-1 standard spindle for various materials, the lineup includes a 5,000 min^-1 spindle* suitable for high-torque machining of difficult-to-machine materials.

*Option

The B-axis, which is the swivel axis of the milling spindle with a travel range of 150° (-30° to 120°), utilizes a roller gear cam to eliminate backlash, ensuring high-accuracy positioning over long periods.

Turning spindle

The high power, high-torque turning spindle performs efficient rough machining and finishing of large-diameter, heavy-duty workpieces. In addition, the C-axis can position in 0.0001° increments and ensures high-accuracy machining.

Higher productivity in multi-product machining

2-pallet changer for efficient setup

2-pallet changer promptly replace pallets loaded with heavy workpieces. Setup station rotates with high precision. In addition, the workpiece centering tool* supports the operator to smoothly perform the alignment work required for turning.

* Option

TOOL HIVE (Option)

TOOL HIVE is a rack-type magazine that combines storage for over 180 tools with space-saving design. Loading/unloading and data editing of tools are available by the dedicated operation panel TOOL HIVE TERMINAL, reducing setup time. Storage can be expanded after the first installation.

CNC system MAZATROL SmoothAi

Innovative MAZATROL CNC system for higher productivity

MAZATROL SmoothAi offers high operability and high-speed, high-accuracy control, improving productivity by utilizing the Digital Twin, an AI-equipped and advanced digital simulation.

SOLID MAZATROL (Automatic programming)

MAZATROL programs are automatically generated from 3D CAD data. Ai learns machining know-how from previously generated programs, automatically infers the machining process, and outputs it as an optimal program.

CUTTING ADVISOR

Machining simulation and visualization of the machining process based on the accumulated machining results helps optimize cutting conditions.