Multi-Tasking Machines

INTEGREX j NEO

Entry model for multi-tasking machines

Reduce tool changes with single-tool multi-directional milling spindle
Reduce machining cycles and increase productivity with a compact, high-power milling spindle
Maximize cutting performance with a high-power, high-torque motor spindle
Visualize energy consumption with the Energy Saver function
Simplify automation with teaching-less robot cells, the Ez LOADER series

Chuck size

Make up for weak points of turret lathe

Weak points of turret lathe

Insufficient number of tools

Difficult to check interference with large workpieces

Mill tool holders are expensive

The INTEGREX j NEO series achieves high productivity

Turning spindle and milling spindle suitable for various production types

Specifications	Milling spindle (40% ED)			Main spindle (40% ED)
INTEGREX j-200 NEO	Single spindle turret	1° index	12000 min^-1, 7.5 kW, 27.5 N・m	5000 min^-1, 15 kW, 167 N・m
INTEGREX j-200 NEO High-performance	Compact single spindle turret	0.0001° index	12000 min^-1, 18.5 kW, 57.3 N・m	5000 min^-1, 18.5 kW, 326 N・m
INTEGREX j-300 NEO	Compact single spindle turret	1° index Option: 0.0001° index	12000 min^-1, 22 kW, 75.4 N・m	4000 min^-1, 22 kW, 387 N・m
INTEGREX j-400 NEO	Compact single spindle turret	1° index Option: 0.0001° index	12000 min^-1, 22 kW, 75.4 N・m	3300 min^-1, 30 kW, 883 N・m

Exceptional milling versatility for multi-face machining

The milling spindle unit can be indexed in 1 degree increments, allowing outer diameter, end face, and diagonal machining with a single tool. Similarly, the second spindle performs various machining with a single tool, reducing cycle times. The 0.0001° indexing available in the High-performance specification of the j-200 NEO, and as an option for the j-300 NEO and j-400 NEO series, offers enhanced versatility for a variety of workpieces.

1: |210°
2: |30°

1° indexing

High-torque, high-output main spindle with enhanced performance

The powerful, high-torque built-in motor spindle delivers excellent surface finishes. Its high output and high torque provide superior machining performance, contributing to increased productivity.

Second spindle performs continuous machining (INTEGREX j-200S NEO, j-200S NEO High-performance, j-300S NEO, j-400S NEO)

The second spindle enables back-side machining of the workpiece, allowing continuous machining through the first and second processes. This helps shorten lead times and improve machining accuracy. It also eliminates the need for re-centering and phase alignment during workpiece transfer, effectively reducing setup time. The second spindle is equipped with the same highly reliable built-in motor spindle as the main spindle.

Tool magazine located at the front of the machine

Shorten tool setup time

The front-mounted tool magazine has a standard capacity of 20 tools, with optional 36- or 72-tool capacities. It simplifies tool changes and setup, helping reduce setup time. It also provides large capacity tooling not easily achieved with turret lathes, supporting flexible high-mix production. Long tools can also be used for deep-hole machining and other demanding applications.

Stable high-accuracy machining

Ai Thermal Shield

Based on spindle speed and temperature of the machine, Ai Thermal Shield suppresses changes in the cutting edge position. Stabilizes continuous machining accuracy through meticulous machine control that takes into account temperature changes, machine position, coolant ON/OFF, and other factors. Furthermore, by accumulating and learning about the data from subsequent measurements, thermal displacement compensation can be optimized for each machining environment to stabilize machining accuracy.

Machining

Workpiece inspection

Simulation

Machining
Workpiece inspection
Simulation

Improved environmental performance with energy-saving equipment

Energy Saver

Energy consumption and the regenerative power produced through the energy saving equipment can be viewed visually on the CNC system to stimulate awareness of energy conservation. In addition, the system can control coolant and other equipment based on the cutting amount to reduce power consumption. * An optional Smooth coolant system is required for the control of coolant and other equipment.

Environmentally friendly Smooth coolant system (Option)

Optimal control of coolant discharge amount

Energy saver automatically determines the optimal coolant discharge for energy-saving machining. Processing with reduced power consumption is possible at all times.

Coolant discharge amount 1: Face milling 2: End milling 3: Drilling

No need to frequently clean the tank

The coolant tank has a coolant jet that makes a vortex in the center so that small machined chips will not settle in the tank. This feature makes it possible to keep the coolant tank clean and extend the service life of the coolant. Ease of maintenance is also ensured. The frequency of coolant changes is reduced as well as CO₂ emissions at coolant disposal.