Laser Processing Machines

FG-220

3D fiber laser processing machine for long pipes and structural materials
  • Continuous automatic machining of long pipes and structural materials completes in one machine
  • 3D laser head cuts and joints complex shapes with high-accuracy
  • High-speed cutting by energy-efficient fiber laser
  • MAZAK FX CNC control

High-accuracy cutting by 3D laser head

Cut and joint broader range of materials and complex shape

The 3D laser head processes materials from various angles and directions. L, H, I-beam and channel can be processed as well as round and square pipe materials.

Cutting off H beam with A-axis and B-axis
Vertical cutting by Y-axis
Bevel cutting with B-axis provides tight-joint of pipes

Protection torch

In the unlikely event of the torch striking the material, damage can be minimized as the torch itself tilts.

Higher efficiency with high-quality fiber laser

The advanced technology of the fiber laser provides higher productivity and higher efficiency

Fiber laser is capable of high-speed cutting of mild steel, which is difficult to process with CO2 laser processing machine. It stably cut even highly reflective materials such as aluminum, copper, and brass.

All cutting process in one machine

Automatic loading of materials and unloading of finished parts

The standard model can load and unload 8 m of material as well as finished parts.
  • 1: |Automated loading of long materials from loading station 
  • 2: |Automated unloading of finished parts from unloading station

High-speed feedrate drastically reduces processing time

 FG-220
X-, U-, V-axes
100 m/min
Y-axis36 m/min
Z-axis30 m/min
C-axis20000 deg/min

An extensive lineup of support equipment for high-accuracy laser cutting

To prevent material distortion, four chucks simultaneously travel and rotate. A wide range of equipment, such as supports, enables high-accuracy cutting of long materials.

Automatic centering and clamping of materials
Flat support
Fixed support
Round pipe support

Tapping of long materials by the same machine

Optional tapping is added by attaching tapping unit. The FG-220 can accommodate up to M12 (6 tools).

Advantages of process integration

Conventional methods required a wide range of processes, including material handling, cutting, bevel cutting, drilling, tapping, and punching; however, the FG-220 completes the entire process—from material loading to finished product—using a single machine. Streamlining production processing and performance, our laser machines offer a wide range of benefits including a reduction in machine setup, production lead time, in-process inventory, the number of machines, fixtures, operators, floor space and higher precision.

Optional equipments available for high accuracy and high value cutting

Tapping unit

Complete all cutting processes, from 3D cutting to tapping, in a single machine. Holes are laser-cut and tapped in one setup, reducing lead time and improving productivity.

Workpiece measurement

Automatically measures material length after loading into the machine, eliminating the need for manual measurement of each piece.

Chain type conveyor

Easily load larger quantities of material, depending on diameter, for continuous operation.
(V support type conveyor is standard equipment.)

Touch sensor

Measures the O.D. of pipe and structural material, and also automatically compensates for material distortion to ensure high precision positioning.

Flat bar processing support

By attaching a jaw dedicated for flat bar cutting, flat bars can be processed.

Short material loading function

Even short materials, which cannot be loaded from the loader side, can be loaded from the unloader side, making use of material efficiently.

MAZAK FX, a CNC system specially designed for pipe processing

It controls the main unit and transport system of the laser processing machine for pipes and structural materials. The control panel is designed with ease of use, and comes standard with a 15-inch color LCD screen. It contributes to improving productivity.

FG-220

FG-220
Max. cutting size (round)Φ220 mm
Max. cutting size (square)152 mm × 152 mm
Max. material length for loading6250 mm*
- 12350 mm*
Laser power4.0 kW

*Optional