Laser Processing Machines

FT-250

Laser processing machine for high-speed cutting of pipe material
  • Equipped with Mazak SmoothCUT 6.0 kW laser oscillator
  • Achieve high-speed, high-quality processing of long pipes and structural materials
  • Reduce production lead times by completing all operations on one machine with the integration of tapping and drilling capabilities
  • Extended loading and unloading capacity enables continuous processing
  • Equipped with easy-to-operate CNC system, SmoothTUBE

High-quality and high-productivity cutting of various pipes

U-axis control for high-speed and high-precision cutting

The FT-250 is capable of processing round pipes with a maximum diameter of Φ254 mm and square pipes with a size of 203.2 mm per side.
The standard 3D laser head also allows bevel cutting. A variety of materials, including mild steel, stainless, copper, brass, and aluminum, can be cut at high speed and precision.

* Dimensions ​for V support conveyor loader (option)

High-quality cutting of H-shaped steel using C-axis control

By synchronizing C-axis control and torch linear axis travel, processing various steel beam shapes, including H, I, and L is possible. High-precision processing of complex shapes that combine the joints of shaped steel can also be achieved with high-quality cutting surfaces.

Process integration to improve productivity in mass production

Rotary Tool Unit for drilling and tapping

Tools suitable for drilling, thermal drilling, hole tapping and countersinking can be attached to the optional rotary tool unit.

Drilling
Thermal drilling
Hole tapping
Countersinking*

* The optional countersink function is required.

Reduce in-process time of pipe workpieces

By integrating the conventional pipe process, the FT-250 reduces inter-process transfers, waiting time, setup time, etc., and completes all processing on a single machine. It shortens production lead time.

Reduce in-process time of pipe processing

Previous processing
1 : Cutting by saw
2 : Blanking
3 : Bevel cutting with grinder
4 : Drilling
5 : Hole tapping

A : FT-250 completes all processing on a single machine

ft_process_integration_001

Automated functions and machine design achieve full automation of pipe mass production and high-productivity

Equipped with various automation functions, including a bundle-type loader for automatic material loading and unloading, calibration settings, and nozzle cleaning, this system promotes full automation of pipe mass-production processing.

Expanded setup and operation area

The maintenance area is positioned next to the SmoothTUBE control to ensure easy operator access and improved efficiency. The unloading conveyor cover located on the front of the machine slides open for easy access to perform setup and maintenance operations.

Selectable loading structure allows for long-term continuous processing

Materials are automatically loaded onto the machine by a high-capacity bundle loader from the rear side. After laser processing, the cut parts are automatically unloaded.
Structural steel and sudden interruption workpieces can be loaded manually.
The V support conveyor loader is a loading system from the front side that allows you to supply different types of structural materials in accordance with your production schedule.
Up to five materials can be automatically supplied, enabling high-mix, low-volume production.
A combination of bundle loaders from the front side and V support conveyer loader from the rear side can be installed to suit your production requirements.

V support conveyor loader (machine front)
Bundle Loader (rear side of machine)

A variety of options that achieve high accuracy and high added value

ft250_option_001
Work Center Location/Inclination Compensation

Measures the OD of pipe material and automatically compensates for material distortion to ensure high precision positioning.

ft150f_option_002
Visual Seam Locator

The weld seam of pipe material can be detected on the machine to determine the required radial position for cutting.

ft150f_option_004
Internal Spatter Guard

The spatter guard protects the internal workpiece surface from spatters and burns, thereby preserving the quality of the workpiece.

Equipped with a CNC system for pipe processing that significantly improves operability

SmoothTUBE, a new CNC system for pipe processing

The SmoothTUBE CNC system features a new graphical user interface specialized for tube processing, which ensures easier operation. The control comes with a dual touch panel and large 21.5" screen. Condition setting of scheduled operations can be updated and reprocessing can be performed on the CNC system easily. The screen configuration assists operators throughout the production process and supports efficient pipe processing.

smoothtube

Machine monitor and graphic menu

The Machine Monitor provides an overview of the machine with 3D images and important status updates, including the door's open / closed status. The Graphic Menu supports operators by providing easy access to the torch and machine operation menu. The machine's processing status are also displayed.

Completely supports the processing status

The lower monitor assists the operator throughout the production process. The processing process can be completed on one screen. It can be monitored efficiently using the newly designed interface. The operator can modify the condition settings of scheduled operations and even reprocess selected parts with ease on the CNC system.

FT-250

FT-250 (Bundle loader specifications)
Round pipe
Max. worksheet size
Φ152.4 mm
Square pipe
Max. worksheet size
152.4 mm × 152.4 mm
Max. material length for loading6500 mm
to 8000 mm*
Laser power6.0 kW
FT-250 (V support conveyor loader specifications)
Round pipe
Max. worksheet size
Φ254 mm
Square pipe
Max. worksheet size
203.2 mm × 203.2 mm
Max. material length for loading6500 mm
- 12000 mm*
Laser power6.0 kW
FT-250 (Bundle loader specifications + V support conveyor loader specifications)
Round pipe
Max. worksheet size
Φ254 mm
Square pipe
Max. worksheet size
203.2 mm × 203.2 mm
Max. material length for loading6500 mm
- 12000 mm*
Laser power6.0 kW

*Optional