Multi-Tasking Machines

INTEGREX i-H

Multi-tasking machine suitable for automation systems

The flat design of the machine body front greatly improves accessibility and linkage with automation systems such as articulated robots and stockers.
Increased spindle power and high-rigidity machine structure.
Long Y-axis stroke for expanded machining capability
MAZATROL SmoothAi for AI, digital twin, and automation

Chuck size

Enhanced machine design to easily incorporate automation

Flat design of the machine body front for easy adaptation to automation

The standard compact milling spindle is 17% shorter in overall length than the conventional milling spindle, increasing the machining area with minimum interference. X-axis and Y-axis strokes are expanded to secure large machining area.

Machine construction for high-accuracy machining

Based on structural analysis, the best machine structure combining turning centers and machining centers was designed to achieve stable, high-accuracy machining over the long term. High-accuracy machining is achieved over the entire Y-axis stroke.

Compact milling spindle and large machining area with minimal interference

1: |430 mm
2: |Y-axis 300 mm (i-250H, i-350H, i-450H series)
Y-axis 210 mm (i-100H, i-200H series)
3: |X-axis 695 mm (i-250H, i-350H, i-450H series)
X-axis 535 mm (i-100H, i-200H series)

Stable high-accuracy machining

Ai Thermal Shield

Based on spindle speed and temperature of the machine, Ai Thermal Shield suppresses changes in the cutting edge position. Stabilizes continuous machining accuracy through meticulous machine control that takes into account temperature changes, machine position, coolant ON/OFF, and other factors. Furthermore, by accumulating and learning data from subsequent measurements, thermal displacement compensation can be optimized for each machining environment to stabilize machining accuracy.

Machining

Workpiece inspection

Simulation

Machining
Workpiece inspection
Simulation

Heat displacement control

Spindle temperature control
Temperature-controlled cooling oil is circulated around the spindle bearings and headstock.
It suppressed the thermal displacement of the spindle to prevent lower machining accuracy.
X-, Y-, Z-axis ball screw core cooling (Standard Specification)
Temperature-controlled cooling oil is passed through the inside of the ball screw to suppress heat generation of the ball screw and prevent loss of machining accuracy.

Process integration from cutting to grinding

Grinding function (Grinding PKG)

Using a contact detection sensor, high-accuracy grinding can be automated.
A single setup enables turning, simultaneous 5-axis machining, and grinding, achieving significant process integration. Programs for grinding and dressing processes can be created quickly and easily through the conversational data entry screen.

Automated systems for a variety of products and production volumes

Bar feeder*

Bar feeder can be installed to supply bar materials. The optional bar feeder scheduling function supports high-mix, low-volume production and set production.

* option

Ez LOADER*

Ez LOADER is a space-saving automation by cooperative robot. Teaching-less automatic operation is possible, and customers can also set their own operation patterns.

* option

TA (TURN ASSIST)*

TA is an automation system for turning centers and multi-tasking machines that does not require complicated robot teaching operations. Consisting of an industrial robot, stocker, and dedicated software, the system automates the entire process from material loading to workpiece unloading.

* option

Mazak AUTO FLEX CELL*

A self-run type articulated robot and stockers are compactly arranged in the front face of the machine to automate various setup operations such as workpiece loading/unloading, chuck jaw supply, and special tool exchanging.

* option

Auto Jaw Changer*

With auto jaw changer, 10 sets of chuck jaws can be automatically replaced for each of the main and second spindles.

* option

CNC system

Innovative MAZATROL CNC system for higher productivity

MAZATROL SmoothAi provides unsurpassed productivity through even faster and higher precision control while elevating your production with AI and digital twin technology.

SOLID MAZATROL (Automatic programming)

MAZATROL programs are automatically generated from 3D CAD data. AI learns machining know-how from previously generated programs, automatically calculates the machining process, and generates the optimal program.

CUTTING ADVISOR

Machining simulation and visualization of the machining process based on the accumulated machining results helps optimize cutting conditions.

Improved environmental performance with energy-saving equipment

Energy Saver

Energy consumption and the regenerative power produced through the energy saving equipment can be viewed visually on the CNC system to stimulate awareness of energy conservation. In addition, the system can control coolant and other equipment based on the cutting amount to reduce power consumption. * An optional Smooth coolant system is required for the control of coolant and other equipment.

Environmentally friendly Smooth Coolant System*

Optimal control of coolant discharge amount

Energy saver automatically determines the optimal coolant discharge for energy-saving machining. Processing with reduced power consumption is possible at all times.

*Optional

Coolant discharge amount 1: Face milling 2: End milling 3: Drilling

Energy-saving coolant system with sludge removal performance

No need to frequently clean the tank

The coolant tank has a coolant jet that makes a vortex in the center so that small machined chips will not settle in the tank. This feature makes it possible to keep the coolant tank clean and extend the service life of the coolant. Ease of maintenance is also ensured. The frequency of coolant changes is reduced as well as CO₂ emissions at coolant disposal.